Summary
Date Posted: Tuesday, June 20 2023, Base Salary: Not Disclosed

JOB DETAILS:

Job Responsibilities:
Maintenance Planning and Execution:
• Handle all maintenance planning and execution functions in manufacturing plants, equipment, utilities, and facilities, ensuring compliance with ISO standards.
• Oversee installation, commissioning, operations, and maintenance activities
Plant Operations and Process Improvement:
• Establish, plan, and optimize plant operations, identifying and implementing process improvement initiatives and activities.
• Lead innovation management efforts and direct initiatives to create value internally (operations efficiency/productivity) and externally with contractors/clients.

Effectiveness and Efficiency Monitoring:
• Measure and monitor the effectiveness and efficiency of operational and maintenance processes.
• Provide advice on areas of improvement both internally and externally.

Maintenance Efficiency Drivers:
• Identify, plan, develop, recommend, and execute key maintenance efficiency drivers.
• Support the establishment and optimization of day-to-day operational activities, including planning, directing, and overseeing maintenance operational policies, rules, and strategies.
Maintenance Procedures and Quality Management:
• Develop and execute maintenance procedures and processes to support Good Manufacturing Practices (GMP), Good Production Practices (GPP), and the quality management system.
• Develop maintenance systems and strategies to drive a LEAN manufacturing and improvement culture, aiming to exceed customer expectations, reduce cycle time, and improve quality outcomes.

Quality and Preventive Maintenance:
• Implement a proactive Quality by Design approach to all manufacturing and maintenance processes, services, and premises.
• Implement preventive maintenance systems and controls throughout the value chain to avoid problems and variability.

Team Coordination and Development:
• Train, supervise, and coordinate an effective maintenance team, working cross-functionally with all departments.
• Implement tools, protocols, and reports to document maintenance activities thoroughly.

Overall Equipment Efficiency:
• Ensure the availability, reliability, and efficiency of plant and equipment by focusing on overall equipment efficiency.
• Develop cost-saving proposals, conduct maintenance and operational costing and efficiency analysis.

Preventive Maintenance and Scheduling:
• Formulate and establish a preventive maintenance master plan for all plant, equipment, utilities, and systems.
• Schedule, coordinate, and control all maintenance activities to ensure effective planning and execution.
Maintenance Procedures and Software:
• Improve maintenance procedures and enhance the effectiveness of maintenance activities.
• Establish standard operating procedures, documentation, and work instructions related to maintenance functions.
• Utilize maintenance management software to optimize maintenance processes.

Equipment Reliability and Monitoring:
• Reduce equipment breakdowns, extend equipment life span, and improve overall equipment efficiency.
• Conduct routine checks and monitoring of equipment, track anomalies, and control process parameters accordingly.
Progressive Maintenance Outlook:
• Foster a progressive outlook in the maintenance department, adopting the latest techniques and advancements in production and maintenance technology.
• Strive to reduce or eliminate breakdowns and implement measures to keep pace with technology advancements.

Job Requirements:
• Must be conversant with Maintenance/project planning, execution, coordinating and control in oil extraction or oil refinery process in terms of maintenance, repair and overhaul.
• Holder of Bachelor of science in Mechanical, electrical/electronic engineering or mechatronic engineering with a bias in project planning from a reputable institution,
• Over 5 years of sound continuous and detailed experience in manufacturing as a maintenance/engineering planner.
• Conversant with planning tools, scheduling tools, root-cause analysis tools, condition monitoring tools, technical drawing/design, project monitoring/tracking tools, etc.
• Conversant with Kaizen, Six sigma and lean manufacturing.

Key performance indicators (key result areas)
• Preventive maintenance planning & execution
• Overall equipment efficiency
• MTTR & MTBF
• Leakage (power, hydraulic oil, air, water)
• Safe operation (incidence free, no waste/reject)
• Productivity
• Quality
• Maintenance & production costs
• Equipment statutory compliance
• Availability of Critical spares stock
• Number of trainings, Skill inventory and team motivation
• Employment of maintenance documentations and records

Work Hours: 8

Experience in Months: 60

Level of Education: Bachelor Degree

Job application procedure
Interested and qualified? Go to WTS Energy on www.wtsenergy.com to apply

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